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Gas shield membrane panel welding machine for boiler and pressure vessel

Gas shield membrane panel welding machine for boiler and pressure vessel

Place of Origin : WUXI
Brand Name : FRIENDSHIP MACHINERY
Model Number : FSM-MSB
Certification : CE
Video Link : http://youtu.be/BJa2s0Y8sng
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1. Main technical detail


No.ItemSpecification
1Welding torch amount6 sets
2Flat bar width12-110mm
3Flat bar thickness4-9mm
4Pipe diameterФ32-76mm
5Pipe wall thickness4-9mm
6Welding speed100-1000mm/min
7ControlPLC and inverter
8Maximum work-piece length6000 mm
9Maximum work-piece width2140 mm

The same lot of work-piece size tolerance within 1mm, welding seam depth of parallelism with in 0.7mm in 14 meter length.


2. Welding steps


Work-piece have to be spot welding beforehand, adopt MIG (mixed gas, 80%Ar+20%CO2), can move to movable platform by crane, both sides of work-piece use 30mm flat bar and bolt fixed firmly. Convey to main welding frame by platform, put 3-4 work-piece positioning slots (buyer prepare) on surface of platform, then press the work-piece by pressing roller, torch move to work-piece pneumatically, manually adjust torch position and angle, six torches welding together by platform moving, one side finish, then weld another side.


3. Configuration


Main machine, electric control system, six sets of Aotai inverter welding machines incl. torch, wire feeder and other standard spare parts.


No.ItemManufacturerAmount
1Pipe panel welding machine1
2PLC control system1
3

Aotai inverter welding machine MIG

(include welding torch, wire feeding and so on)

Shandong Aotai6

4. Structure


The main machine includes gantry and traveling platform. Six sets of welders put on the top of gantry, gantry has side part and transverse beam set, pneumatic press roller, pneumatic welding torch. Traveling platform speed adopts inverter, platform welds by thick plate, very strong and durable.


5. Main parts introduction


● Gantry welded by formed steel, with stress removal treatment after welding, then precise process, composed of base, column and transverse beam frame.

● Electrical control system: PLC control, operate on control box, auto control arc starting and stopping of welding power during welding.


No.ItemSpecification
1Rail distance2500mm
2Effective width2200mm
3Rail length16000mm
4Driven methodWheel track
5Welding torch lifting range100mm
6Speed adjust methodInverter
7Pneumatic cylinder3 stes

6. Main machine working environment


No.ItemSpecificationNote
1Main powerAC 380V50HZ 3 Phase 4 wires
2Control circuitDC 24V
3Electric grounding≤8Ω
4Insulation resistance≥200MΩ
5Temperature0-40℃
6Humidity80 ± 20%
7Gas0.2-0.4MPAUser provide

7. Electric control parts


No.ItemAmountManufacturer
1PLC1Imported
2Planet gear speed reducer1Made in China
3AC motor1Made in China
4Inverter1Kemron
5Pneumatic cylinder3Made in China
6solenoid valveMade in China
7ReplayCHNT
8OtherMade in China

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